I've got these Ikea spice racks in my kitchen, and the way I installed them they needed to be fastened to the wall for stability. I didn't want to drill the tiles, however.

Once again my answer is "recycling": I habitually salvage the magnets from dead hard drives. The spice rack is coated steel, the magnets are pretty strong and so I simply glued a bunch of them onto the tiles. Silicone sealant makes a decent glue for operations like that, and it's removable if need be. Problem solved.

[ Thu 15.12.2011 23:55 | /interests/tinkering | comment ]
(with apologies to any non-Austrian readers for the utterly untranslatable title...)

Today we turned this:

into this: and here's the story.
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[ Fri 23.09.2011 00:15 | /interests/tinkering | comment ]
but then that's maybe a good thing? Because Tron = pretty cool for 1982, but Tron Guy = doubleplusuncool, anytime.

Recently I bought some pretty cheap LED strips (5050-type, 60 LEDs/meter, flexible, waterproof and self-adhesive, can be cut every 5cm, cost $72 for ten meters) for overhauling the under-cabinet lighting in the kitchen. One old laptop PSU went into the range hood casing (displacing the trashy light sockets that thing had) and the left side is powered by a low-profile LED transformer. Mounting the stuff is a breeze: cut to size, cut and peel back a little of the silicon waterproofing, solder on wires, then peel off the backing paper and stick it in place, done.

I think it looks great - I'm pretty sure my sisters will say it looks like an abattoir... It's certainly very nice for working and it's also pretty frugal for the amount of light (about 2A at 12V on the left side, a bit less on the right).
[ Sat 03.09.2011 23:25 | /interests/tinkering | comment ]
What do you do with dead hard disks? I usually salvage the magnets; the larger ones make perfect holders for things like tools, knifes or mobiles.

Here's my ghetto mobile mount, mk.2: a 3x3cm piece of thin sheet metal sellotaped to the back of the phone and two fat ex-disk magnets screwed to the dashboard. Plenty strong, vibration-proof and completely invisible under the silicone phone cover. And, of course, zero cost.

[ Mon 11.07.2011 23:12 | /interests/tinkering | comment ]
About a year ago I bought an OpenBench Logic Sniffer, an open-source (both hardware and software) 32-channel 200Ms/s logic analyzer. Dirt cheap ($50) and very cool and useful, some software present in debian (sigrok) and the standard client (in java) isn't shabby, either. Of course it came without a case, and of course I couldn't leave it like that.

Here's where my genetic inheritance (a slight dose of pack rat) comes very handy: I don't throw things away lightly if I can see a likely future use for them. I very much like repurposing stuff in unexpected ways (eg. small bottle of nail polish remover plus pipette from the hair potion plus spade drill = small bottle with pipette for contact lens fluid when camping, or: dishwasher rinse aid bottle plus yet another pipette = oil can with applicator for lubricating the bicycle).

Because of this tinkering bias I really detest planned obsolescence and the thinly disguised downcycling spiral that we're sold as "recycling" all the time...and I'm extremely pleased whenever I find another elegant new (and unintended) use for something others call "disposable".

Hence I didn't buy a project box or case for the logic analyzer, but rather dug through my Box of Boxes, Bottles and Useful Plastic Things. I didn't have to dig deeply; after 5 minutes with a scalpel and the hot glue gun I had the OLS mounted in this perfect enclosure:

The box once held adhesive plaster strips and was simply way too useful to end up in the trash.

The analyzer itself has already proved to be a super-useful new member of my electronics tools toolche^Wzoo (other members: a Tektronix 2246 oscilloscope and a HP 3312A function generator).

The Tek is not a storage scope, so diagnosing complex and/or non-repeating signals is pretty much a no-go. But I needed just this kind of capability to fix yet another problem bugging me.

Some of you may remember this description of "dervish", the custom head unit I made for my bedroom music player, which provides an interface between a PC and an LCD module plus IR remote control reception via just one serial line (and a PIC, of course). The dervish is housed in a repurposed transparent floppy box, by the way :-).

The dervish had been whirling fine for the last three years, but suffered from occasional runaway phantom IR repeats that I couldn't track down. Two hours with a breadboard, an IR receiver module and the logic analyzer finally made me realize that the remote control I'm using doesn't follow the specs very closely, and really screws up the signal timing when the batteries run down. Another hour later I had tightened up the code for better rejection of dud signals and all is well again.

[ Sat 30.04.2011 16:21 | /interests/tinkering | comment ]
As I wrote earlier and long ago, the beauty of good 70s audio gear is that just about everything is done using discrete components only - which makes these beasts eminently repairable (if you have the service manual as I obviously do).

My Sanyo had developed a *very* bad left channel (not just crackling but *bangs* that threatened my speakers) and I figured it was a problem with the main amplifier, likely close to the power transistors.

The relevant NEC 2SB541/2SD388 transistors have of course become unobtainium long ago, but reading up on these in various transistor substitution documents I found that Motorola MJ21195/21196 are workable replacements (with somewhat better ratings). It cost me just $11 for two transistor pairs, $4 for new insulating/heat-conducting rubber pads and about half an hour including the offset/bias adjustment to revive the DCX. As far as I can tell the problem was the rotting, super-thin insulating material between the transistors and the heatsink, but I replaced the transistors nevertheless.

Good as gold again, and it may yet outlast me.

[ Mon 13.09.2010 15:36 | /interests/tinkering | comment ]
I don't get it why people pick an Arduino for their electronics projects: they're expensive, fat gadgets in all senses of the word fat: bootloader, IDE, board size, dev environment complexity...

A $5 PIC can do the same things and exposes you properly to what you're doing - preferrably in assembler, not C. Sure, large projects are better coded in C - later on, after you've mastered the low level; until then there's nothing better than assembler for learning how a computer works.

[ Fri 06.08.2010 21:58 | /interests/tinkering | comment ]
Here are some shots of the progress of the Wheely King towards a decent-strength bumper: This 2008 version in metal didn't last a day (or more precisely the epoxy resin didn't hold it together long). Shapelock is a pretty cool stuff: malleable from 60°C upwards and pretty strong when cooled down. This metal-plus-plastic bumper survived a good two years and quite a few rammings caused by a certain Kid Who Loves Full Throttle ;-) - but eventually the metal supports succumbed to said kid (the shapelock parts were still fine). And this is the latest version: a bumper make from shapelock only, no more batteries high up but shortened packs low and on the side of the frame, a fully locked rear diff, a grease-and-blutack-LSD in front, and decent tires on beadlocks. Looks dud but it works pretty well now :-)
[ Wed 04.08.2010 16:53 | /interests/tinkering | comment ]
Last week I bought an ancient Stihl FS36 whipper-snipper to replace the bloody dead one. Four weeks after the cut my finger joint still hurts and won't straighten fully. The Stihl was in so-so shape, wouldn't start easily, but at $56...

So, me being me, the first thing (literally) that I did was take it apart. Completely, down to removing the piston ring from the piston.


(more...)
[ Mon 10.05.2010 20:45 | /interests/tinkering | comment ]
No electronics project of mine ever ends without me rerouting and resoldering at least two connections.

Why?
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[ Sat 27.02.2010 14:34 | /interests/tinkering | comment ]
I haven't got a clue, but I can tell you what I did.
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[ Wed 31.12.2008 12:32 | /interests/tinkering | comment ]
(Somewhat) apropos yesterday's article on tinkering: I wanted a simple setup to mount my Treo phone/pda in the car. None of the kludges for sale impressed me favourably, all being expensive/clunky/both or worse.

Being the Dismantler and Recycler Of Crap that I am, I have a few dead hard disks sitting around. Dead hard disk = two large and strong magnets, iff you manage to get them off their backing without breaking the brittle material. Sometimes I do manage, sometimes I don't.

So here's my ghetto mount: a fat magnet in heatshrink tubing, embedded in the back of a slab of coreflute which is stickytaped to the car dash. The Treo-side consists of a bit of thin sheet metal (was once part of a floppy drive housing) taped to the back of the treo with super-thin packing tape.

The hard disk magnet is easily strong enough to work through one layer of heatshrink, coreflute, the silicon glove and the packing tape. With the packing tape no irreversible mods to the Treo are necessary.

Simple, neat and zero-cost. I like that.

[ Tue 11.11.2008 13:26 | /interests/tinkering | comment ]
It's Conny's laptop and I'll paint if she wants that.

Actually, she does, and not surprisingly, I did. She wanted a skull and crossbones design and who am I to object to that Sound Sensible Choice :-)

I found a tiny image on the web and used that as an inspiration to come up with this design. Then I reused an old conference presentation slide and cut that for a mask, and went shopping for paint: fluoro pink. The mask I fixed to the lapdog lid with spray glue (sprayed onto the mask, of course), and then I rattlecan-sprayed four layers: plastic primer, a thin coat of silver as a lightening base and two layers of pink. Removed the mask, cleaned the glue residue off and neatened some of the spots where I had been too generous with the paint (raised edges). The stupid pink paint decided not to be very fluorescent (even with the silver base), but pink it is. Another coat of gloss enamel for the whole lid is forthcoming, but Conny is pleased with the result - and so am I.
[ Tue 11.11.2008 13:11 | /interests/tinkering | comment ]
I just saw a really interesting article, titled reflections on tinkering. Recommended.
[ Mon 10.11.2008 09:49 | /interests/tinkering | comment ]
The object of my repair efforts this time: a Coleman Instant Hot Water system for camping. The product is nice, the company is lousy and unwilling to sell any spare parts; but that kind of plot does not work with me.
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[ Sat 02.08.2008 00:23 | /interests/tinkering | comment ]
I dislike throwing away repairable things. Like this old, very cheap but quite good knife (originally from Ikea): after more than a decade of daily use and the associated dunkings, the wooden handle had finally rotted away and split.

So I made a new grip: reused some wood reclaimed from a door frame, shaped it with my router, glued-and-screwed the grip halves on, sanded and lacquered the thing multiple times.

Why? Because I can, because it is fun to (re)make things and because a well-made thing gives me satisfaction.
[ Sat 14.06.2008 18:36 | /interests/tinkering | comment ]
My Wheely King RC toy was a tad fast for crawling over obstacles and also lacked torque and endurance with the stock motor and batteries. Simple fix: I cooked up a cheap brushless motor setup.

Ingredients:

Install the 14 tooth pinion. Mix and stir well. Season with absolutely incomprehensible Chinglish instructions for the ESC. Simmer on "Medium Angry" for a week. Find the German partner company who's responsible for the design of the ESC, and who has a manual in Real English. Turn off the heat, install, enjoy the slooooow speed at full blast. Up the pinion teeth, to 16. Reinstall, enjoy both the torque and fast-walking speed on full throttle. Mounting the brushless dwarf was interesting, because it doesn't have the same screw pattern as the big 540-size original motor. It comes with a converter plate but using that the shaft is too short. So I made do with the smaller screw spacing. I simply filed away a fair bit of the motor mounting plate and then used a drilled steel washer as counter-piece for fastening the motor.

Getting the ESC to stop beeping and start working was almost as horrible as having to learn vi without a clue and a manual (ie. it beeps a lot but doesn't work, no matter what you do). Extremely frustrating. The thing being a very no-name non-brand, I even cut off the heatshrink to have a peek at the circuit board looking for manufacturer clues, but to no avail. Eventually and only because of a few really odd, happy circumstances I finally found out that it's one of these and got a working manual. Wohee, this actually works! I glued on an old heatsink block to the ESC's metal back plate and then closed it up again with transparent heatshrink tube. Looks neater than the original.

Overall the result is very pleasant. Torque is way up, this ESC has a proper brake (which the original didn't have) and with the tiny brushless motor (a powerhouse despite weighing only a measly 58g) I get very nice long run times even with the old original nicad battery. The reduced weight up top helps too.
[ Fri 13.06.2008 01:06 | /interests/tinkering | comment ]
As mentioned earlier and before I have a Wheely King rc toy. Me being me, that WK is nowhere near stock and I often delight in tinkering with it to make it work better or more fun or whatever.
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[ Wed 23.04.2008 15:11 | /interests/tinkering | comment ]
Not entirely unlike a Kaplan turbine, my mini-turbine is used in a high-flow, low-head(room) scenario. Only in reverse, sort-of. Confused? Perfect, mission accomplished :-)
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[ Fri 11.04.2008 13:18 | /interests/tinkering | comment ]

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[ Tue 01.04.2008 00:34 | /interests/tinkering | comment ]
Conny likes to fall asleep with some light on. I dislike having to wait until she's gone late at night, just to switch off her bedside light. I dislike having an energy-wasting halogene 25W burning all night long even more, not to mention the temperature problems with the transformer base buried in stuffed animals.

The solution: teach her something! So we repurposed an old broken desk lamp carcass, I taught her how to solder, programmed a 12f629 PIC and we combined the above with sufficiently many white LEDs and some recycled laptop Li-Ion cells into an auto-off bed light: Press the button when off, and you get 18 min of light. Press the button when the light is on, and the light goes off. Simple, neat, efficient. As a bonus the lamp body is black, Just Like It Should Be.

The circuit is trivially simple, the diagram follows and the PIC code (also boringly simple) is here (plus the auxiliary delay library).

The diagram is not complete in two particulars: I used a 4.5mm plug with a builtin bypass switch to isolate the battery when charging (don't want to blow the LEDs and/or PIC when my intelligent charger feeds the LiIon), and I repurposed the original lamp switch as an extra "general disconnect". BSTS.

Great care should be taken to avoid shorting or annoying the three 2000+mAh cells in any way - unless you like to play with fire extinguishers.

Conny did all the soldering apart from one or two small fixes and the LED interconnections. Well done.
[ Mon 18.02.2008 00:00 | /interests/tinkering | comment ]
I enjoy technical challenges...if and when I succeed eventually. This posting may be a technical challenge for you, but watch me not care. Some of you may appreciate the information and that's good enough for me. So, if you're interested in homegrown MP3 music boxes, Linux on Netvistas, PIC microprocessors, RS-232, infrared remote controls, and what an obtuse idiot I occasionally am, read on!

(As always I also hand out the involved source code, which might come handy if you want to build something similar.)
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[ Mon 17.12.2007 13:30 | /interests/tinkering | comment ]
This was actually quite fun to build, a quickly gratifying small job: how do you drive an LED from very little voltage (as in, a single 1.5V cell)? You can't do it directly because leds need more voltage (at least 1.6V for reds, above 3.0V for many/most whites).

So you need some booster circuit. Clive has a nice set of instructions for making what he calls a "Joule Thief", a simple inverter with three parts only: a centre-tapped inductor, a resistor and a transistor (He also has articles on other Must-Have Cool Things, like how to make a USB-powered turd).

For the ham-fisted among us, these guys show how to build the same setup with larger-sized parts.

I had a few minutes of nothing better to do this arvo, and built three variants with a fat 10mm white led: one hand-wound largish coil (2cm dia), one salvaged coil of similar size, and one smaller hand-wound one (0.9cm dia) with which the circuit wouldn't light up continuously.

For the adventurous, Dick Cappel has another set of really nice pages on similar projects, like the Rusty Nail LED inverter.

[ Sun 04.11.2007 21:03 | /interests/tinkering | comment ]
Daylight is fine, but darkness isn't to be frowned at. If you have LEDs, that is.
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[ Sun 07.10.2007 01:20 | /interests/tinkering | comment ]
Rob gave me a 1GB clonepod. Its Chinese designers made a number of...questionable design decisions, and as a result the player was somewhat broken when I got it.
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[ Sun 07.10.2007 00:51 | /interests/tinkering | comment ]
A few months ago, I made a simple PIC-based POV toy for my daughter. Here are some building notes, photos and code of course.
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[ Tue 02.10.2007 13:12 | /interests/tinkering | comment ]
Silastic RTV sealant is very useful, even if a third of the tube has already vulcanized...
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[ Sat 22.09.2007 17:56 | /interests/tinkering | comment ]
Having a 4 channel oscilloscope makes tinkering so much easier. Now I can look at four incomprehensible and unexplainable voltages at the same time!
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[ Mon 09.07.2007 21:15 | /interests/tinkering | comment ]
...to hear how my friend rob is spending a lot of time in the gym. My character is already fucked, so why waste time in the gym? It's spent way more productively with soldering iron in one hand and a datasheet printout in the other ;-)

Latest example: I talked to rob earlier this evening (about 3.5hrs ago), and he asked me how hard it would be to make a Hardcore Gym Timer, so that he can keep his "8 second blast/12 second slow" training regime precisely.
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[ Sat 07.07.2007 00:55 | /interests/tinkering | comment ]
"Innsbruck, Ich muß Dich lassen"...viel schlimmere Barock-musi gibts nicht. Ein guter Grund, das Gedudel als Türglocken-Melodei zu verwurschten. Weil es soll ja nicht gut und wohlig klingen, sondern laut und nervig damit a) ich aufkreuch und zur Tür gehe und b) die Wartenden sich möglichst gleich ohne meine Mithilfe dazu entscheiden daß sie sich schleichen. Weil mei home is mei kastl, da sind nur wenige besondere Leute willkommen. In diesem Sinne also eine perfekte Wahl. Wie ich das verbrochen hab, erzähl ich weiter unten.
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[ Wed 04.07.2007 01:20 | /interests/tinkering | comment ]

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